WhatsApp: +86 19166273143 | emma.tan@tkbkl.com

About Custom large medical plastic parts service

TKB Mold is short of ThinkBus Kalung (Dongguan) Manufacturing Co., Ltd, focus on top quality plastic injection mold manufacturing and injection molding for industries of medical, automotive, aerospace, electronics, home appliances and consumer products, and locate in Qishi town, Dongguan City, Guangdong, China, which is the largest mold production base in China and with convenient transportation access to worldwide customers.

Infusion trim and blow embellishment are two center procedures in plastic assembling. Items made through these procedures are utilized as a part of an extensive variety of enterprises, for example, car, sustenance administration bundling, gadgets, medicinal gadgets, watering system, dental, guns, vitality and natural ventures.

To help you better comprehend the distinctive assembling strategies accessible for your venture, we have incorporated a review of the fundamental sorts of infusion and pass up plastics producers.

 

Thermoplastic Injection Molding

Thermoplastic infusion forming utilizes thermoplastic polymer, which means it changes to a fluid state when warmed. Dissimilar to thermoset plastics that cool into changeless strong, thermoplastics can be transmitted into a fluid subsequent to cooling into a strong.

 

Over-molding

Overmolding, or two shot trim, is a procedure that covers an infusion mold over another substance, for example, metal, to enhance the execution or strength of an item. An elastic like compound, called thermoplastic elastomer (TPE), is a regularly utilized overmold material. A case of a TPE overmold application is the handle grasps on a toothbrush. Overmolds can likewise be utilized to seal items with parts produced using a few infusion molds.

One of the most commonly used methods of manufacturing medical plastic parts products in bulk is injection molding. However, like every process, it’s important to understand the specific design restrictions that must be considered to facilitate the obvious benefits of successfully producing high-quality, cost-effective parts.

Main Quality Control Procedures

TKB has independent quality control department to control every quality inspection step from incoming material, production process, assembly, packing, as well as cargo shipment. We have established quality evaluation program for each process to assure best quality and most professional service to our customers.
We carry out full inspection reports like monthly/seasonal/yearly quality analysis report, CPK, FAI, IQ, OQ, PC, PPAP, PFMEA etc.
1.DFM quality control
2.Mold flow quality control
3.Mold steel hardness check
4.Electrodes Inspection
5.Core and Cavity Inspection
6.Pre-assembly Inspection
7.Trial Report and Sample inspection
8.Production process quality control
9.OQC inspection

Supply Chain Support

Extended quality insurance from worldwide branded suppliers to insure good quality and after-sales service to your molds and molded parts.
Mold Steel suppliers: Assab, Bohler,Buderus,Daido,Finkl,Groeditz, Hitach, LKM Steel, Saartahl, Schmolz+bickenbach
Mold Base: LKM, Mingli
Hot Runner: DME, Incoe, Inglass, Mold Masters, Yudo, Hasco, Syventive, Husky
Hydro-Cylinder: Parker, HPS, Merkle
Plastic Materials: Dupont, Chimei, LG, Basf, Bayer, DSM,Borealis,Formosa.
Texture: Mold Tech Yicksang

we'll ensure you always get
best results

FAQ

Date:2021-8-10

FAQ/ Frequently Asked Questions

 

 

As a plastic mold and injection molding company in China, we prepared answers for following most frequent asked queries for you, for more queries are always be here for you.

CONTACT US

CONTACT US

 

1. What info needed to get a correct mold quotation? How fast does it take to quote a project?

1)2D or 3D product drawing is needed for a mold quote;

2) If special requirement on mold steel, mold life, cavity quantity, hot runner requirement, part material, forecasted year quantity. Complete information will help to a most suitable cost effective, value added mold solution.

3) Normally take 2 working days to quote a new mold project seriously, and expedite quote is also available.

 

 

2. What’s the payment condition in TKB Mold?

1) New customer for mold: T/T 50% deposit, 50% against sample approval.

2) Mold modification: 100% upon sample approval.

3) Injection molding parts: 50% deposit, 50% before shipment.

4) VIP customer special terms: to be negotiated.

 

 

3. What’s the price terms/freight TKB mold will offer?

  • Normally TKB will offer ex-work TKB price for injection mold and plastic parts.
  • Free mold trial shotting samples free of charge and with freight to collect.
  • VIP customer special terms: to be negotiated.

 

 

4. What’s lead-time for a plastic mold and injection molding processes?

  • Injection mold lead-time counted from mold drawing approval and receipt of deposit to first mold trial(T1), and the difficulty of the molds determines how much time is needed, normally 20 to 60 days.
  • Injection molding lead-time counted from sample approval and receipt of deposit to production finish, order quantity determines how much time is needed, normally 7 to 15 days.

 

 

5. Will TKB send DMF to customer?

Yes,TKB Mold will send DFM (design for manufacturing) analysis and even mold flow analysis prior to the start of mold construction for customer review/approval.

 

 

6. Will TKB send mold design for approval?

After DMF approval, TKB will send the mould design for approval, and TKB will not start steel-cut before getting customers written approval of mold design.

 

 

7. How many plastic samples will be free provided?

TKB normally would provide 10~20 shots first mold trial shooting samples with gate(if have) free of charge according to the size of the parts, it would be freight to collect.

 

 

8. Which side provides plastic resin for injection mold trial?

TKB can provided plastic resin, if needed customer can provide the plastic resin the same.

 

 

9. How to make sure of quality before shipment?

shipment can be arranged only after TKB QC inspection PASS, or customer QC inspection PASS, or third-party inspection PASS if required. And TKB will always be there to provide full support.

 

 

10. How will TKB keep record of all mold data.

TKB will keep record of all final approved 2D, 3D mold drawing, modifications document, and send to customer for file to avoid future confusion in case engineering change is needed.

Custom large medical plastic parts servicelatest blogs
view more
injection parts

By Emma 2022-9-2

At our injection parts supplier, we are dedicated to providing the highest-quality parts available. We proudly offer a wide range of parts, including those made from the finest materials available. Ou...
Automotive Injection Mold in china

By Emma 2022-7-20

Automotive Injection Mold has many advantages to a successful launch of an injection molding program. Prototype tools give a molder a chance to try out a new design, prior to investing in a large mult...
make a plastic mold

By Emma 2022-7-22

What is an injection mold? Plastic injection molds are designed as hollow metal blocks with cavities for molding molten plastic through the injection molding process. There are many holes inside the m...
cap mould

By Emma 2022-8-8

All prototype tools are inspected and validated through sample molding prior to beginning any batch molding. This tooling method is widely used by the automotive and consumer durables industries to ob...
desktop injection mold

By Emma 2022-8-3

Using hand forming machines, we are able to produce top quality parts. The resulting surface finish is similar to the fine finish found in steel production tools. Occasionally we noticed visible flow ...
plastic molding manufacturing

By Emma 2022-8-24

With the improvement of people's living standards, the requirements for the quality of life are also getting higher and higher. As an important industrial material, plastics are widely used in all wal...
making a plastic mold

By Emma 2022-7-27

Plastic injection molding is one of the fastest manufacturing techniques available today. The liquid plastic is injected into the mold, where it cools, solidifies and is ejected. The same mold can be ...
chinese mold

By Emma 2022-6-6

If your molds are for automotive parts or high-quality medical or cosmetic parts, I suggest finding some medium or large mold-making company, even if they quoted a high price. Because they always have...
laptop shell plastic injection mold

By Emma 2022-7-7

Plastic injection mold,designed as a hollow metal block with cavities, is used to give shape to molten plastics via the process of injection molding.tkbmold mould offer custom plastic injection mold m...
mold for plastic injection

By Emma 2022-9-3

Mold can be a big issue when it comes to plastic injection. In order to produce high-quality parts, it is important to understand the basics of mold and how it can affect the process. What is mold for...
    Contact