Mold Design
MOLD DESIGN
Most Professional and creative design team
WHY CHOOSE TKB MOLD DESIGN
Do you believe as the saying goes, well begun is half done?
Trust me, here a good mold design for your product means even more?
Want your injection mold design considered every piont from beginning and avoid losing in future modifications?
Want your mould design with lower mold cost but with better efficiency and more value to your product?
Your product deserve an excellent mold design.
TKB have 5 professional and creative mold designer, Fluent technical communication in English.
Contact Now to start your Design.
DFM Report
The DFM, design for manufacturing, allows product designers to identify in advance before mold fabrication to obtain and fix all details and or problems that might encounter in during the manufacturing process, so as to avoid extra cost for future modification. TKB Mold has adopted the DFM practice for all projects to precisely pre- define all detailed specification, tolerances, rules, requirements. So bring customer faster delivery qualified parts onto the market with much faster lead time.
Mold layout
material and shrinkage
critical dimension
Gating type, location, size
ejector pins, sleeve and eject block
Draft angel
Parting Line
Mold flow
Logo & Surface finish
MOLD FLOW
Mold flow analysis (moldflow) , refers to using data simulation software, doing injection molding simulation via computer, will get the data after simulation of the mold injection molding process, to evaluate in advance of the mold fabrication feasibility, in order improve the mold design and product design before mold making and finally reducing cost and timing for future modification. Plastic mold commonly used software Moldflow, Moldex3D, etc.
Mold analysis includes analysis for:
Plastic material
Wall thickness
Feed system
Processing conditions
Filling process and time
The pressure at V/P switchover
The temperature at the flow front
Sink marks estimate
Average volumetric shrinkage
Weld lines
Defection—X, Y, Z—direction
Air traps
Injection Pressure & Clamp force
Conclusion
2D/3D MOLD DRAWING
After customer approve DFM, then TKB designers will start the mold design to figure out all details including changes and improvement needed for the product. So that we can check with customer all the details in the mold to avoid the possible mistake, and will start mold fabrication only after final mold drawing approved. TKB will keep records of all revisions of the drawings and final drawings will send to customer for records.
The software we our designers used are:
Auto CAD
Solidworks
UG
Pro/E
EXCELLENT AFTER SALES SERVICE
After all the process finish, TKB will start mold fabrication according to the mold drawings. all records regarding mold design, DMF reports, Mold flow, 2D, 3D mold drawing will well recorded and final package will be sent to customer for records after Project Approval and trial production say about 5000 sets test PASS quality check to ensure stable production quality and full customer satisfaction.
Welcome to contact us now to start cooperation!
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