WhatsApp: +86 19166273143 | emma.tan@tkbkl.com

About injection molding service companies

Why Choose Plastic Injection Molding Process?
Perhaps, people contemplate why they should opt for Plastic injection molding for their projects. We would say that there are various benefits of this process including the capability to produce large volumes of parts rapidly, high surface quality, and many resins to choose from, and sturdy tooling that is durable.

Key benefits of the Plastic Injection Molding process-
Complex shapes-
You need to understand that this process performs under an extremely high pressure that encourages the plastic to be pressed harder. As a result, it is possible to expect great detail in the designing part of the parts. Along with that, it has the potential to design and produce the most intricate and complicated shapes as per the client requirement.

Increased Strength-
Fillers are used in this process that reduces the density of the plastic during this molding procedure. IT also helps to increase the strength of the molded parts. As a result, the client will receive sturdy and durable plastic molded parts as per their specifications. We can say that it is by far the most appropriate molding process as compared to other processes. Most essentially, it is capable to use different sorts of plastic simultaneously.

Highly Competent-
When everything is set and molds have been designed according to the needs, this process takes a few times to produce the required plastic molded parts from a single mold. This is the specialty of this process so it is highly recognised by the manufacturers.

injection molding service companies LATEST PRODUCTS

Main Quality Control Procedures

TKB has independent quality control department to control every quality inspection step from incoming material, production process, assembly, packing, as well as cargo shipment. We have established quality evaluation program for each process to assure best quality and most professional service to our customers.
We carry out full inspection reports like monthly/seasonal/yearly quality analysis report, CPK, FAI, IQ, OQ, PC, PPAP, PFMEA etc.
1.DFM quality control
2.Mold flow quality control
3.Mold steel hardness check
4.Electrodes Inspection
5.Core and Cavity Inspection
6.Pre-assembly Inspection
7.Trial Report and Sample inspection
8.Production process quality control
9.OQC inspection

Supply Chain Support

Extended quality insurance from worldwide branded suppliers to insure good quality and after-sales service to your molds and molded parts.
Mold Steel suppliers: Assab, Bohler,Buderus,Daido,Finkl,Groeditz, Hitach, LKM Steel, Saartahl, Schmolz+bickenbach
Mold Base: LKM, Mingli
Hot Runner: DME, Incoe, Inglass, Mold Masters, Yudo, Hasco, Syventive, Husky
Hydro-Cylinder: Parker, HPS, Merkle
Plastic Materials: Dupont, Chimei, LG, Basf, Bayer, DSM,Borealis,Formosa.
Texture: Mold Tech Yicksang

we'll ensure you always get
best results

FAQ

Date:2021-8-10

FAQ/ Frequently Asked Questions

 

 

As a plastic mold and injection molding company in China, we prepared answers for following most frequent asked queries for you, for more queries are always be here for you.

CONTACT US

CONTACT US

 

1. What info needed to get a correct mold quotation? How fast does it take to quote a project?

1)2D or 3D product drawing is needed for a mold quote;

2) If special requirement on mold steel, mold life, cavity quantity, hot runner requirement, part material, forecasted year quantity. Complete information will help to a most suitable cost effective, value added mold solution.

3) Normally take 2 working days to quote a new mold project seriously, and expedite quote is also available.

 

 

2. What’s the payment condition in TKB Mold?

1) New customer for mold: T/T 50% deposit, 50% against sample approval.

2) Mold modification: 100% upon sample approval.

3) Injection molding parts: 50% deposit, 50% before shipment.

4) VIP customer special terms: to be negotiated.

 

 

3. What’s the price terms/freight TKB mold will offer?

  • Normally TKB will offer ex-work TKB price for injection mold and plastic parts.
  • Free mold trial shotting samples free of charge and with freight to collect.
  • VIP customer special terms: to be negotiated.

 

 

4. What’s lead-time for a plastic mold and injection molding processes?

  • Injection mold lead-time counted from mold drawing approval and receipt of deposit to first mold trial(T1), and the difficulty of the molds determines how much time is needed, normally 20 to 60 days.
  • Injection molding lead-time counted from sample approval and receipt of deposit to production finish, order quantity determines how much time is needed, normally 7 to 15 days.

 

 

5. Will TKB send DMF to customer?

Yes,TKB Mold will send DFM (design for manufacturing) analysis and even mold flow analysis prior to the start of mold construction for customer review/approval.

 

 

6. Will TKB send mold design for approval?

After DMF approval, TKB will send the mould design for approval, and TKB will not start steel-cut before getting customers written approval of mold design.

 

 

7. How many plastic samples will be free provided?

TKB normally would provide 10~20 shots first mold trial shooting samples with gate(if have) free of charge according to the size of the parts, it would be freight to collect.

 

 

8. Which side provides plastic resin for injection mold trial?

TKB can provided plastic resin, if needed customer can provide the plastic resin the same.

 

 

9. How to make sure of quality before shipment?

shipment can be arranged only after TKB QC inspection PASS, or customer QC inspection PASS, or third-party inspection PASS if required. And TKB will always be there to provide full support.

 

 

10. How will TKB keep record of all mold data.

TKB will keep record of all final approved 2D, 3D mold drawing, modifications document, and send to customer for file to avoid future confusion in case engineering change is needed.

injection molding service companieslatest blogs
view more
phone case injection mold

By Emma 2022-6-16

The plastic injection molding process is a manufacturing technique used to produce molded plastic components. Manufacturers worldwide utilize this technique to mass-produce all kinds of goods, from ce...
injection mold for sale

By Emma 2022-7-22

Injection molding is a cost-effective method of producing low- to high-volume plastic parts. The injection molding process involves injecting molten plastic material into a mold and ejecting the cured...
looking for medical plastic moulding parts

By Emma 2022-6-2

As minimally invasive procedures and implants become more common, smaller and more complex medical components are a major trend in healthcare. Over the years, plastic injection molded medical devices ...
moulds plastic injection mold

By Emma 2022-9-2

A mould (or mold) is a device used to shape or form material using a pressure-induced force. Moulds are used in a wide variety of applications, including manufacturing, engineering and construction. M...
Streamlining Production Processes with TPR Overmolding Mold in China

By Emma 2023-2-25

TPR (thermoplastic rubber) overmolding mold technology has revolutionized production processes in China's manufacturing industry. By combining multiple manufacturing steps into one process, TPR overmo...
oem injection mold

By Emma 2022-7-1

Injection mold is a tool for producing plastic products; it is also a tool for giving plastic products complete structure and precise dimensions. Injection molding is a processing method used in the m...
Precision Molding for Sweeper Brushes: A Case Study on Meeting High Demands for Durability and Functionality

By Emma 2023-2-27

Precision molding is a critical process when it comes to creating high-quality parts for sweepers, especially for the brushes. Sweeper brushes must be durable and functional to withstand tough conditi...
injection plastic mould

By Emma 2022-7-7

Plastic injection molding is known as the most common and effective form of molding for several good reasons. The process itself is extremely fast compared to other methods, and the high output rate m...
large plastic mold for electronics

By Emma 2022-8-22

1: Advantages of large electronic plastic molds Large-scale electronic plastic molds have many advantages, first of all, they can help companies reduce production costs. Secondly, they provide higher ...
hot runner injection mold

By Emma 2022-9-6

Injection molding is a process used to create plastic parts by injecting molten plastic into a mold. The molten plastic is injected into a mold cavity, where it cools and solidifies to create the desi...
Contact