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About Describes how the automotive industry uses large plastic molds with inserts to reduce costs and increase efficiency

The automotive industry is a major user of large plastic molds with inserts, as these molds provide several advantages that can help reduce costs and increase efficiency.

 

One way in which the automotive industry uses large plastic molds with inserts is through the creation of multi-cavity molds. Multi-cavity molds allow for the production of multiple parts simultaneously, which can significantly reduce cycle time and increase production efficiency. By using large plastic molds with inserts, manufacturers can create complex parts with multiple features, such as interior panels or door handles, in a single mold. This reduces the need for multiple molds and reduces the overall cost of production.

 

Another way in which the automotive industry uses large plastic molds with inserts is through the creation of family molds. Family molds are similar to multi-cavity molds, but they allow for the production of multiple parts with different designs or features in a single mold. This reduces the need for separate molds for each part, which can be costly and time-consuming to produce. By using large plastic molds with inserts, manufacturers can create family molds that are capable of producing multiple parts with different designs, features, or materials, which can significantly reduce costs and increase efficiency.

 

In addition to multi-cavity and family molds, the automotive industry also uses large plastic molds with inserts for the creation of overmolded parts. Overmolding is a process in which a second material is molded over a pre-existing part, such as a plastic handle over a metal frame. By using large plastic molds with inserts, manufacturers can create overmolded parts with complex shapes and geometries, which can be difficult or impossible to achieve with traditional molds. This reduces the need for secondary operations, such as assembly or bonding, which can be costly and time-consuming.

 

Overall, the use of large plastic molds with inserts in the automotive industry provides several advantages, including reduced costs, increased efficiency, and improved part quality. By utilizing these molds, manufacturers can streamline production processes, reduce waste, and increase profitability, while meeting the high demands of the automotive industry.

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FAQ

Date:2021-8-10

FAQ/ Frequently Asked Questions

 

 

As a plastic mold and injection molding company in China, we prepared answers for following most frequent asked queries for you, for more queries are always be here for you.

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CONTACT US

 

1. What info needed to get a correct mold quotation? How fast does it take to quote a project?

1)2D or 3D product drawing is needed for a mold quote;

2) If special requirement on mold steel, mold life, cavity quantity, hot runner requirement, part material, forecasted year quantity. Complete information will help to a most suitable cost effective, value added mold solution.

3) Normally take 2 working days to quote a new mold project seriously, and expedite quote is also available.

 

 

2. What’s the payment condition in TKB Mold?

1) New customer for mold: T/T 50% deposit, 50% against sample approval.

2) Mold modification: 100% upon sample approval.

3) Injection molding parts: 50% deposit, 50% before shipment.

4) VIP customer special terms: to be negotiated.

 

 

3. What’s the price terms/freight TKB mold will offer?

  • Normally TKB will offer ex-work TKB price for injection mold and plastic parts.
  • Free mold trial shotting samples free of charge and with freight to collect.
  • VIP customer special terms: to be negotiated.

 

 

4. What’s lead-time for a plastic mold and injection molding processes?

  • Injection mold lead-time counted from mold drawing approval and receipt of deposit to first mold trial(T1), and the difficulty of the molds determines how much time is needed, normally 20 to 60 days.
  • Injection molding lead-time counted from sample approval and receipt of deposit to production finish, order quantity determines how much time is needed, normally 7 to 15 days.

 

 

5. Will TKB send DMF to customer?

Yes,TKB Mold will send DFM (design for manufacturing) analysis and even mold flow analysis prior to the start of mold construction for customer review/approval.

 

 

6. Will TKB send mold design for approval?

After DMF approval, TKB will send the mould design for approval, and TKB will not start steel-cut before getting customers written approval of mold design.

 

 

7. How many plastic samples will be free provided?

TKB normally would provide 10~20 shots first mold trial shooting samples with gate(if have) free of charge according to the size of the parts, it would be freight to collect.

 

 

8. Which side provides plastic resin for injection mold trial?

TKB can provided plastic resin, if needed customer can provide the plastic resin the same.

 

 

9. How to make sure of quality before shipment?

shipment can be arranged only after TKB QC inspection PASS, or customer QC inspection PASS, or third-party inspection PASS if required. And TKB will always be there to provide full support.

 

 

10. How will TKB keep record of all mold data.

TKB will keep record of all final approved 2D, 3D mold drawing, modifications document, and send to customer for file to avoid future confusion in case engineering change is needed.

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