WhatsApp: +86 19166273143 | emma.tan@tkbkl.com
   

About custom plastic injection molders

We have two injection molding service options – prototyping and on-demand manufacturing – each offering its own advantages based on your project needs. If part quantities are high, affordable part prices are important, and rapid production throughout the product life cycle is critical. For this, our on-demand manufacturing option is ideal.

How does plastic injection molding work?
The thermoplastic injection molding process is a standard process involving aluminum molds. Aluminium transfers heat more efficiently than steel, so cooling channels are not required – meaning the cooling time we save can be used to monitor fill pressure, cosmetic issues and produce quality parts.

What can injection molding be used for?
Injection molding is used to manufacture a variety of widely used products. If you look around your desk/home, you’ll find a plethora of injection molded products, including bottle caps, remote control housings, console covers, syringes, and most plastics.

What does an injection molding machine do?
Injection molding is a manufacturing process that allows parts to be produced in large quantities. It works by injecting molten material into a mold. It is often used as a mass production process to make thousands of identical items.

Injection Mold Manufacturing

WHY CHOOSE TKB Injection Mold Manufacturing?

Your injection mold manufacturing makes your product from concept to reality?

Your injection mold is manufactured with the ideal precision?

Want custom plastic molds to without flashes and with durable mold die life?

Then start mold manufacturing at TKB Mold, and let’s creat an ideal injection mold solution for your product.

Out standing engineering team for export molds

Rich experience in mold fabrication

Advanced manufacturing equipment

Quality assurance of ISO9001: 2015 system

Fast delivery time

Excellent after sales service

 

TKB Process  for Injection Mold Manufacturing

To make a good quality export plastic injection mold, processes as below for your reference:

DFM Report, Mold Flow analysis, conclude 2D/3D Mold drawing, approval to mold fabrication.

Mold steel preparation—Processing—Mold Base Processing—-Electrodes Processing—-Mold Parts Processing—-Quality Control—–Mold Fitting and Assembly—Inspection—-Mold Trial—Mass Production Trial—Inspection PASS—Pack and export the Mold

TKB types of plastic injection mold

Since plastic injection mold is widely used for many industries, TKB mold has advantage for producing high precision injection molds as follows:

Automotive Mold     +

Medical Mold     +

Electronics Mold     +

Home Appliance Mould +

Industrial Mold  +

Aerospace Mold   +

Overmold +

Precision Molds   +

major mold applications

Main Quality Control Procedures

TKB has independent quality control department to control every quality inspection step from incoming material, production process, assembly, packing, as well as cargo shipment. We have established quality evaluation program for each process to assure best quality and most professional service to our customers.
We carry out full inspection reports like monthly/seasonal/yearly quality analysis report, CPK, FAI, IQ, OQ, PC, PPAP, PFMEA etc.
1.DFM quality control
2.Mold flow quality control
3.Mold steel hardness check
4.Electrodes Inspection
5.Core and Cavity Inspection
6.Pre-assembly Inspection
7.Trial Report and Sample inspection
8.Production process quality control
9.OQC inspection

custom plastic injection molders LATEST PRODUCTS
we'll ensure you always get
best results

FAQ

Date:2021-8-10

FAQ/ Frequently Asked Questions

 

 

As a plastic mold and injection molding company in China, we prepared answers for following most frequent asked queries for you, for more queries are always be here for you.

CONTACT US

CONTACT US

 

1. What info needed to get a correct mold quotation? How fast does it take to quote a project?

1)2D or 3D product drawing is needed for a mold quote;

2) If special requirement on mold steel, mold life, cavity quantity, hot runner requirement, part material, forecasted year quantity. Complete information will help to a most suitable cost effective, value added mold solution.

3) Normally take 2 working days to quote a new mold project seriously, and expedite quote is also available.

 

 

2. What’s the payment condition in TKB Mold?

1) New customer for mold: T/T 50% deposit, 50% against sample approval.

2) Mold modification: 100% upon sample approval.

3) Injection molding parts: 50% deposit, 50% before shipment.

4) VIP customer special terms: to be negotiated.

 

 

3. What’s the price terms/freight TKB mold will offer?

  • Normally TKB will offer ex-work TKB price for injection mold and plastic parts.
  • Free mold trial shotting samples free of charge and with freight to collect.
  • VIP customer special terms: to be negotiated.

 

 

4. What’s lead-time for a plastic mold and injection molding processes?

  • Injection mold lead-time counted from mold drawing approval and receipt of deposit to first mold trial(T1), and the difficulty of the molds determines how much time is needed, normally 20 to 60 days.
  • Injection molding lead-time counted from sample approval and receipt of deposit to production finish, order quantity determines how much time is needed, normally 7 to 15 days.

 

 

5. Will TKB send DMF to customer?

Yes,TKB Mold will send DFM (design for manufacturing) analysis and even mold flow analysis prior to the start of mold construction for customer review/approval.

 

 

6. Will TKB send mold design for approval?

After DMF approval, TKB will send the mould design for approval, and TKB will not start steel-cut before getting customers written approval of mold design.

 

 

7. How many plastic samples will be free provided?

TKB normally would provide 10~20 shots first mold trial shooting samples with gate(if have) free of charge according to the size of the parts, it would be freight to collect.

 

 

8. Which side provides plastic resin for injection mold trial?

TKB can provided plastic resin, if needed customer can provide the plastic resin the same.

 

 

9. How to make sure of quality before shipment?

shipment can be arranged only after TKB QC inspection PASS, or customer QC inspection PASS, or third-party inspection PASS if required. And TKB will always be there to provide full support.

 

 

10. How will TKB keep record of all mold data.

TKB will keep record of all final approved 2D, 3D mold drawing, modifications document, and send to customer for file to avoid future confusion in case engineering change is needed.

custom plastic injection molderslatest blogs
view more
blender plastic injection mold

By Emma 2022-8-6

We love challenging difficult product structures. Through complete mold design by professional injection mold engineers, we can produce various mobile modules and complex core-pulling molds and large-...
high volume injection molding companies

By Emma 2022-10-25

Plastic Injection Molding Medical Parts Short Description: TKB specialize in injection molding service for plastic injection molding medical parts. TKB is certified with ISO9001:2015.We are strictly f...
Improving Mold Performance and Longevity: A Case Study on the Use of Advanced Coating Technology

By Emma 2023-2-27

In the field of mold production, improving mold performance and longevity is essential for producing high-quality parts consistently. A case study on the use of advanced coating technology illustrates...
large plastic mold companies

By Emma 2022-6-1

TKB Mold is short for ThinkBus Kalung (Dongguan) Manufacturing Co., Ltd, focus on top quality plastic injection mold manufacturing and injection molding for industries of medical, automotive, aerospac...
mold secondary processing

By Emma 2023-2-23

Mold secondary processing typically refers to any additional operations or modifications that are performed on a molded part after the initial molding process is complete. Some common examples of mold...
toy car molds

By Emma 2022-9-6

If you're looking for a fun, creative way to make custom cars, then toy car molds are the way to go. Toy car molds are the perfect way to make your own custom cars. With molds, you can create any desi...
mould plastic injection

By Emma 2022-9-3

It can be difficult to know where to start when looking for a mould plastic injection manufacturer. There are so many to choose from, and it's important to find the right one for your needs. What are ...
Insert Molding: How Large Plastic Mold Makers Are Meeting Industry Demand

By Emma 2023-3-2

Insert molding is becoming an increasingly popular technique for creating plastic parts, and large plastic mold makers are at the forefront of meeting the demand for this process. In insert molding, a...
mold manufacturing

By Emma 2023-2-22

Injection molding is a method of producing parts by injecting material into a mold. Metals (for which the process is known as die-casting), glasses, elastomers, confections, and, most commonly, thermo...
china injection mold

By Emma 2022-8-8

High-precision injection molding is the latest technology in the field of plastic injection molding and is a trusted manufacturing technology for the manufacture of various plastic products and compon...
Contact