WhatsApp: +86 19166273143 | emma.tan@tkbkl.com

About micro injection molding

Micromolding is a highly specialized manufacturing process that produces extremely small, high-precision thermoplastic parts and assemblies with micron tolerances. The process starts with the mold department, where a mold is created that has a cavity for the desired part shape. Thermoplastics or resins are rapidly injected into the cavity to manufacture components or parts at high speed.

The world of micromolding is evolving in medical devices, drug delivery, sensors, aerospace and other industries that rely on ultra-small parts. The micromolding process begins in the mold department, where a mold with a cavity in the desired part shape is created. Thermoplastics or resins are rapidly injected into the cavity to manufacture components or parts at high speed.

Micromolding in the medical field
The need for small parts is common in the medical industry. This includes surgical equipment, endoscopic equipment, catheters, testing equipment, diabetes management tools and electronic components of medical equipment. Microfluidic applications and pharmaceutical applications require miniature components, including drug delivery devices, blood collection tubes, syringes, and more. “Medical equipment for small.

micro injection molding LATEST PRODUCTS

Main Quality Control Procedures

TKB has independent quality control department to control every quality inspection step from incoming material, production process, assembly, packing, as well as cargo shipment. We have established quality evaluation program for each process to assure best quality and most professional service to our customers.
We carry out full inspection reports like monthly/seasonal/yearly quality analysis report, CPK, FAI, IQ, OQ, PC, PPAP, PFMEA etc.
1.DFM quality control
2.Mold flow quality control
3.Mold steel hardness check
4.Electrodes Inspection
5.Core and Cavity Inspection
6.Pre-assembly Inspection
7.Trial Report and Sample inspection
8.Production process quality control
9.OQC inspection

Supply Chain Support

Extended quality insurance from worldwide branded suppliers to insure good quality and after-sales service to your molds and molded parts.
Mold Steel suppliers: Assab, Bohler,Buderus,Daido,Finkl,Groeditz, Hitach, LKM Steel, Saartahl, Schmolz+bickenbach
Mold Base: LKM, Mingli
Hot Runner: DME, Incoe, Inglass, Mold Masters, Yudo, Hasco, Syventive, Husky
Hydro-Cylinder: Parker, HPS, Merkle
Plastic Materials: Dupont, Chimei, LG, Basf, Bayer, DSM,Borealis,Formosa.
Texture: Mold Tech Yicksang

நீங்கள் எப்போதும் பெறுவதை நாங்கள் உறுதி செய்வோம்
சிறந்த முடிவுகள்

அடிக்கடி கேட்கப்படும் கேள்விகள்

Date:2021-8-10

அடிக்கடி கேட்கப்படும் கேள்விகள்/ Frequently Asked Questions

 

 

As a plastic mold and injection molding company in China, we prepared answers for following most frequent asked queries for you, for more queries are always be here for you.

CONTACT US

CONTACT US

 

1. What info needed to get a correct mold quotation? How fast does it take to quote a project?

1)2D or 3D product drawing is needed for a mold quote;

2) If special requirement on mold steel, mold life, cavity quantity, hot runner requirement, part material, forecasted year quantity. Complete information will help to a most suitable cost effective, value added mold solution.

3) Normally take 2 working days to quote a new mold project seriously, and expedite quote is also available.

 

 

2. What’s the payment condition in TKB Mold?

1) New customer for mold: T/T 50% deposit, 50% against sample approval.

2) Mold modification: 100% upon sample approval.

3) Injection molding parts: 50% deposit, 50% before shipment.

4) VIP customer special terms: to be negotiated.

 

 

3. What’s the price terms/freight TKB mold will offer?

  • Normally TKB will offer ex-work TKB price for injection mold and plastic parts.
  • Free mold trial shotting samples free of charge and with freight to collect.
  • VIP customer special terms: to be negotiated.

 

 

4. What’s lead-time for a plastic mold and injection molding processes?

  • Injection mold lead-time counted from mold drawing approval and receipt of deposit to first mold trial(T1), and the difficulty of the molds determines how much time is needed, normally 20 to 60 days.
  • Injection molding lead-time counted from sample approval and receipt of deposit to production finish, order quantity determines how much time is needed, normally 7 to 15 days.

 

 

5. Will TKB send DMF to customer?

Yes,TKB Mold will send DFM (design for manufacturing) analysis and even mold flow analysis prior to the start of mold construction for customer review/approval.

 

 

6. Will TKB send mold design for approval?

After DMF approval, TKB will send the mould design for approval, and TKB will not start steel-cut before getting customers written approval of mold design.

 

 

7. How many plastic samples will be free provided?

TKB normally would provide 10~20 shots first mold trial shooting samples with gate(if have) free of charge according to the size of the parts, it would be freight to collect.

 

 

8. Which side provides plastic resin for injection mold trial?

TKB can provided plastic resin, if needed customer can provide the plastic resin the same.

 

 

9. How to make sure of quality before shipment?

shipment can be arranged only after TKB QC inspection PASS, or customer QC inspection PASS, or third-party inspection PASS if required. And TKB will always be there to provide full support.

 

 

10. How will TKB keep record of all mold data.

TKB will keep record of all final approved 2D, 3D mold drawing, modifications document, and send to customer for file to avoid future confusion in case engineering change is needed.

micro injection moldinglatest blogs
மேலும் பார்க்க
mold for injection molding

எம்மா மூலம் 2022-6-22

njection molding is a popular manufacturing process because it’s one of the best ways to manufacture plastics. It is especially valuable in the consumer industry, where plastics are a leading componen...
பிளாஸ்டிக் ஊசி அச்சு உற்பத்தியாளர்

எம்மா மூலம் 2022-10-14

What are the benefits of using a plastic injection mould? There are many benefits of using a plastic injection mould. One of the biggest benefits is that it can produce a high volume of parts quickly ...
சீனா உயரம் தரமான அச்சு

எம்மா மூலம் 2023-2-23

சீனா அதன் மேம்பட்ட தொழில்நுட்பம், திறமையான பணியாளர்கள் மற்றும் சாதகமான வணிக சூழல் காரணமாக உயர்தர அச்சுகளை உற்பத்தி செய்யும் முன்னணி உலகளாவிய உற்பத்தியாளராக மாறியுள்ளது.
injection mold design

எம்மா மூலம் 2022-6-22

What is Injection Molding? Injection Molding is a manufacturing process for producing parts in large volume. It is most typically used in mass-production processes where the same part is being created...
மருத்துவ ஊசி அச்சு

எம்மா மூலம் 2022-8-3

பாரம்பரிய ஊசி மோல்டிங்குடன் ஒப்பிடும்போது, மருத்துவ ஊசி மோல்டிங்கிற்கு அதிக சிறப்பு வாய்ந்த உபகரணங்கள் தேவைப்படுகின்றன.மருத்துவ சாதனங்கள் துறையில், மிகச்சிறிய கூறுகள் பெரும்பாலும் rel...
Automation in Mold Secondary Processing: Advantages and Limitations

எம்மா மூலம் 2023-3-2

Mold secondary processing is the stage of manufacturing where molded products undergo additional finishing and assembly operations to achieve the desired final product. Automation in mold secondary pr...
plastic machine mold

எம்மா மூலம் 2022-9-20

What is a plastic machine mold? A plastic machine mold is a tool used to create a desired shape in a plastic sheet. The mold is heated and the plastic sheet is placed over it. The mold is then cooled,...
ஊசி மோல்டிங் செயலாக்கம்

எம்மா மூலம் 2022-9-6

இன்ஜெக்ஷன் மோல்டிங் என்பது பிளாஸ்டிக் பாகங்களை உருவாக்கப் பயன்படும் ஒரு செயல்முறையாகும். இது ஒரு பிரபலமான உற்பத்தி செயல்முறையாகும், ஏனெனில் இது திறமையானது மற்றும் அதிக அளவு பாகங்களை உற்பத்தி செய்யக்கூடியது. ஊசி அச்சுகளை அறிந்து கொள்ளுங்கள்...
plastic molding company

எம்மா மூலம் 2022-6-6

Recycling of raw plastic material is a very large market within the injection molding industry. In fact, injection molding manufacturers save costs and waste by using millions or billions of tons of r...
கருவி உற்பத்தி வடிவமைப்பு

எம்மா மூலம் 2022-9-1

Tooling Manufacturing Design என்பது பல்வேறு தொழில்களுக்கான கருவிகளின் வடிவமைப்பு மற்றும் உற்பத்தியில் நிபுணத்துவம் பெற்ற ஒரு உற்பத்தி நிறுவனம் ஆகும்.
தொடர்பு கொள்ளவும்