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About make plastic molding

The molding process of plastic products is not only a means to obtain the desired products, but also improves the performance of plastics. There are different molding methods for thermoplastics and thermosets.

Injection molding is mostly used for thermoplastics. It is similar to extrusion molding, the difference is that the molten plastic enters the closed mold through the nozzle, and the product is solidified and formed in the mold. More production of small boxes, daily necessities. Special-shaped parts, etc. It can also be used for lively plastic processing.

blow molding

Blow molding is mostly used for thermoplastics. This involves placing molten plastic in a mold, and under compressed air pressure, blows the plastic up against the inner surface of the mold. After flushing and demoulding, the products are made. We produce various types of hollow packaging containers, as well as films and sheets.

thermoforming

Thermoforming multi-purpose thermoplastics. This is to heat the plastic sheet to an elastic state, and then apply pressure to make it adhere to the mold. More production basins, plate products.

Fröccsöntő forma gyártás

MIÉRT VÁLASSZON TKB fröccsöntő forma gyártás?

Az Ön fröccsöntő gyártása az ötlettől a valósággá teszi termékét?

Az Ön fröccsöntő formája ideális precizitással készül?

Egyedi műanyag öntőformákat szeretne villogás nélkül és tartós formakivágással?

Then start mold manufacturing at TKB Mold, and let’s creat an ideal injection mold solution for your product.

Kiváló mérnöki csapat az exportformákhoz

Gazdag tapasztalat a formagyártásban

Fejlett gyártóberendezések

Az ISO9001: 2015 rendszer minőségbiztosítása

Gyors szállítási idő

Kiváló értékesítés utáni szolgáltatás

 

TKB folyamat  a fröccsöntő formagyártáshoz

Jó minőségű export műanyag fröccsöntő öntőforma készítéséhez kövesse az alábbi eljárásokat referenciaként:

DFM jelentés, formaáramlás elemzés, 2D/3D formarajz megkötése, öntőforma gyártásának jóváhagyása.

Mold steel preparation—Processing—Mold Base Processing—-Electrodes Processing—-Mold Parts Processing—-Quality Control—–Mold Fitting and Assembly—Inspection—-Mold Trial—Mass Production Trial—Inspection PASS—Pack and export the Mold

TKB típusok műanyag fröccsöntő forma

Mivel a műanyag fröccsöntő formát széles körben használják számos iparágban, a TKB öntőforma előnye a nagy pontosságú fröccsöntő szerszámok előállításához az alábbiak szerint:

Automotive Mold     +

Medical Mold     +

Electronics Mold     +

Háztartási gép penész +

Industrial Mold  +

Aerospace Mold   +

Overmold +

Precision Molds   +

major mold applications

Main Quality Control Procedures

TKB has independent quality control department to control every quality inspection step from incoming material, production process, assembly, packing, as well as cargo shipment. We have established quality evaluation program for each process to assure best quality and most professional service to our customers.
We carry out full inspection reports like monthly/seasonal/yearly quality analysis report, CPK, FAI, IQ, OQ, PC, PPAP, PFMEA etc.
1.DFM quality control
2.Mold flow quality control
3.Mold steel hardness check
4.Electrodes Inspection
5.Core and Cavity Inspection
6.Pre-assembly Inspection
7.Trial Report and Sample inspection
8.Production process quality control
9.OQC inspection

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GYIK

Date:2021-8-10

GYIK/ Frequently Asked Questions

 

 

As a plastic mold and injection molding company in China, we prepared answers for following most frequent asked queries for you, for more queries are always be here for you.

CONTACT US

CONTACT US

 

1. What info needed to get a correct mold quotation? How fast does it take to quote a project?

1)2D or 3D product drawing is needed for a mold quote;

2) If special requirement on mold steel, mold life, cavity quantity, hot runner requirement, part material, forecasted year quantity. Complete information will help to a most suitable cost effective, value added mold solution.

3) Normally take 2 working days to quote a new mold project seriously, and expedite quote is also available.

 

 

2. What’s the payment condition in TKB Mold?

1) New customer for mold: T/T 50% deposit, 50% against sample approval.

2) Mold modification: 100% upon sample approval.

3) Injection molding parts: 50% deposit, 50% before shipment.

4) VIP customer special terms: to be negotiated.

 

 

3. What’s the price terms/freight TKB mold will offer?

  • Normally TKB will offer ex-work TKB price for injection mold and plastic parts.
  • Free mold trial shotting samples free of charge and with freight to collect.
  • VIP customer special terms: to be negotiated.

 

 

4. What’s lead-time for a plastic mold and injection molding processes?

  • Injection mold lead-time counted from mold drawing approval and receipt of deposit to first mold trial(T1), and the difficulty of the molds determines how much time is needed, normally 20 to 60 days.
  • Injection molding lead-time counted from sample approval and receipt of deposit to production finish, order quantity determines how much time is needed, normally 7 to 15 days.

 

 

5. Will TKB send DMF to customer?

Yes,TKB Mold will send DFM (design for manufacturing) analysis and even mold flow analysis prior to the start of mold construction for customer review/approval.

 

 

6. Will TKB send mold design for approval?

After DMF approval, TKB will send the mould design for approval, and TKB will not start steel-cut before getting customers written approval of mold design.

 

 

7. How many plastic samples will be free provided?

TKB normally would provide 10~20 shots first mold trial shooting samples with gate(if have) free of charge according to the size of the parts, it would be freight to collect.

 

 

8. Which side provides plastic resin for injection mold trial?

TKB can provided plastic resin, if needed customer can provide the plastic resin the same.

 

 

9. How to make sure of quality before shipment?

shipment can be arranged only after TKB QC inspection PASS, or customer QC inspection PASS, or third-party inspection PASS if required. And TKB will always be there to provide full support.

 

 

10. How will TKB keep record of all mold data.

TKB will keep record of all final approved 2D, 3D mold drawing, modifications document, and send to customer for file to avoid future confusion in case engineering change is needed.

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