WhatsApp: +86 19166273143 | emma.tan@tkbkl.com

About mold flow analysis for die casting

Mold flow analysis is a process that is used to study the flow of molten metal in the die casting process. This analysis can help to identify potential problems with the casting process and help to improve the quality and consistency of the castings.

Mold flow analysis typically involves creating a model of the die casting die and the molten metal. This model is then used to simulate the flow of the molten metal in the die.

The results of the mold flow analysis can be used to make changes to the die casting process to improve the quality and consistency of the castings.

Mold flow analysis for die casting is a computer-aided engineering tool used to predict the flow and solidification of molten metal in die casting molds. This analysis can help die casters optimize their molds to produce parts with fewer defects and improve their manufacturing process.

 

mold flow analysis for die casting LATEST PRODUCTS

Main Quality Control Procedures

TKB has independent quality control department to control every quality inspection step from incoming material, production process, assembly, packing, as well as cargo shipment. We have established quality evaluation program for each process to assure best quality and most professional service to our customers.
We carry out full inspection reports like monthly/seasonal/yearly quality analysis report, CPK, FAI, IQ, OQ, PC, PPAP, PFMEA etc.
1.DFM quality control
2.Mold flow quality control
3.Mold steel hardness check
4.Electrodes Inspection
5.Core and Cavity Inspection
6.Pre-assembly Inspection
7.Trial Report and Sample inspection
8.Production process quality control
9.OQC inspection

Supply Chain Support

Extended quality insurance from worldwide branded suppliers to insure good quality and after-sales service to your molds and molded parts.
Mold Steel suppliers: Assab, Bohler,Buderus,Daido,Finkl,Groeditz, Hitach, LKM Steel, Saartahl, Schmolz+bickenbach
Mold Base: LKM, Mingli
Hot Runner: DME, Incoe, Inglass, Mold Masters, Yudo, Hasco, Syventive, Husky
Hydro-Cylinder: Parker, HPS, Merkle
Plastic Materials: Dupont, Chimei, LG, Basf, Bayer, DSM,Borealis,Formosa.
Texture: Mold Tech Yicksang

we'll ensure you always get
best results

FAQ

Date:2021-8-10

FAQ/ Frequently Asked Questions

 

 

As a plastic mold and injection molding company in China, we prepared answers for following most frequent asked queries for you, for more queries are always be here for you.

CONTACT US

CONTACT US

 

1. What info needed to get a correct mold quotation? How fast does it take to quote a project?

1)2D or 3D product drawing is needed for a mold quote;

2) If special requirement on mold steel, mold life, cavity quantity, hot runner requirement, part material, forecasted year quantity. Complete information will help to a most suitable cost effective, value added mold solution.

3) Normally take 2 working days to quote a new mold project seriously, and expedite quote is also available.

 

 

2. What’s the payment condition in TKB Mold?

1) New customer for mold: T/T 50% deposit, 50% against sample approval.

2) Mold modification: 100% upon sample approval.

3) Injection molding parts: 50% deposit, 50% before shipment.

4) VIP customer special terms: to be negotiated.

 

 

3. What’s the price terms/freight TKB mold will offer?

  • Normally TKB will offer ex-work TKB price for injection mold and plastic parts.
  • Free mold trial shotting samples free of charge and with freight to collect.
  • VIP customer special terms: to be negotiated.

 

 

4. What’s lead-time for a plastic mold and injection molding processes?

  • Injection mold lead-time counted from mold drawing approval and receipt of deposit to first mold trial(T1), and the difficulty of the molds determines how much time is needed, normally 20 to 60 days.
  • Injection molding lead-time counted from sample approval and receipt of deposit to production finish, order quantity determines how much time is needed, normally 7 to 15 days.

 

 

5. Will TKB send DMF to customer?

Yes,TKB Mold will send DFM (design for manufacturing) analysis and even mold flow analysis prior to the start of mold construction for customer review/approval.

 

 

6. Will TKB send mold design for approval?

After DMF approval, TKB will send the mould design for approval, and TKB will not start steel-cut before getting customers written approval of mold design.

 

 

7. How many plastic samples will be free provided?

TKB normally would provide 10~20 shots first mold trial shooting samples with gate(if have) free of charge according to the size of the parts, it would be freight to collect.

 

 

8. Which side provides plastic resin for injection mold trial?

TKB can provided plastic resin, if needed customer can provide the plastic resin the same.

 

 

9. How to make sure of quality before shipment?

shipment can be arranged only after TKB QC inspection PASS, or customer QC inspection PASS, or third-party inspection PASS if required. And TKB will always be there to provide full support.

 

 

10. How will TKB keep record of all mold data.

TKB will keep record of all final approved 2D, 3D mold drawing, modifications document, and send to customer for file to avoid future confusion in case engineering change is needed.

mold flow analysis for die castinglatest blogs
view more
china height quality mold

By Emma 2023-2-22

China has a reputation for producing high-quality molds for various industries, such as automotive, electronics, medical, and household appliances. Chinese mold manufacturers are known for their compe...
injection molding companies china

By Emma 2022-11-1

What is injection molding? Injection molding is a manufacturing process used to create objects from a variety of materials. Injection molding works by heating the material, then injecting it into a mo...
injection mold for plastic

By Emma 2022-9-6

Injection molding is a process used to create plastic products from a heated plastic resin. The molten plastic is injected into a mold, where it is cooled and solidifies. Injection molding is used to ...
china injection mold

By Emma 2022-8-8

High-precision injection molding is the latest technology in the field of plastic injection molding and is a trusted manufacturing technology for the manufacture of various plastic products and compon...
From Design to Production: How China’s High-Quality Mold Industry Ensures Success

By Emma 2023-2-27

China's mold industry has been growing rapidly over the years, with many companies offering high-quality molds that meet international standards. From design to production, Chinese mold manufacturers ...
injection mould

By Emma 2022-6-22

What is plastic injection moulding? This is a manufacturing process used to produce items in large industrial volumes. It is used in mass production processes where an item is delivered thousands and ...
mold plastic mold

By Emma 2022-10-14

Mold plastic mold is a commonly used manufacturing process for plastic parts. The benefits of mold plastic mold include high accuracy and repeatability, low manufacturing costs, and short lead times. ...
Big Injection Molds in China: Meeting the Demands of a Rapidly Growing Consumer Market

By Emma 2023-3-2

China's big injection mold industry is a key player in meeting the demands of the rapidly growing consumer market in China and around the world. As consumer preferences continue to evolve and diversif...
automotive injection molding companies

By Emma 2022-10-25

Auto Accessories Short Description: TKB Mold China locate in Dongguan city, Guangdong province, China, the largest mold production base in China, with and convenient production supply chain and with T...
cap mould

By Emma 2022-8-8

All prototype tools are inspected and validated through sample molding prior to beginning any batch molding. This tooling method is widely used by the automotive and consumer durables industries to ob...
Contact