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About A Case Study on Meeting Customer Demands with Quality Mold

In today’s competitive manufacturing landscape, meeting customer demands for high-quality products is crucial to success. When a leading manufacturer of plastic components for the automotive industry was facing increasing pressure to meet customer demands for high-quality parts, they turned to quality mold practices to address the issue. In this case study, we’ll explore how the company was able to meet customer demands and improve their bottom line through the implementation of quality mold practices.

 

The Challenge

The manufacturer was facing increasing pressure from their customers to produce high-quality parts consistently. The company was experiencing issues with part quality, resulting in a high rate of scrap and rejections. These issues were impacting the company’s reputation and customer satisfaction levels.

 

The Solution

The company decided to implement quality mold practices to address the issue of inconsistent part quality. They invested in advanced equipment and technology to produce precise and consistent parts. They also implemented strict quality control procedures to ensure that each part met the highest standards of quality. In addition, the company trained their employees to recognize and address issues with the molds, ensuring that any problems were identified and resolved quickly.

 

The Results

The implementation of quality mold practices resulted in significant improvements in product quality and customer satisfaction levels. The company was able to produce high-quality parts consistently, meeting the demands of their customers and improving their reputation in the market. The company also saw a significant reduction in scrap and rejections, resulting in cost savings and improved productivity levels.

 

Conclusion

This case study demonstrates the importance of quality mold practices in meeting customer demands and improving overall business performance. By investing in advanced equipment and technology and implementing strict quality control procedures, manufacturers can produce high-quality parts consistently, improving customer satisfaction levels, and boosting their bottom line. So if you’re looking to improve your manufacturing processes and meet the demands of your customers, consider implementing quality mold practices throughout your production process.

 

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FAQ

Date:2021-8-10

FAQ/ Frequently Asked Questions

 

 

As a plastic mold and injection molding company in China, we prepared answers for following most frequent asked queries for you, for more queries are always be here for you.

CONTACT US

CONTACT US

 

1. What info needed to get a correct mold quotation? How fast does it take to quote a project?

1)2D or 3D product drawing is needed for a mold quote;

2) If special requirement on mold steel, mold life, cavity quantity, hot runner requirement, part material, forecasted year quantity. Complete information will help to a most suitable cost effective, value added mold solution.

3) Normally take 2 working days to quote a new mold project seriously, and expedite quote is also available.

 

 

2. What’s the payment condition in TKB Mold?

1) New customer for mold: T/T 50% deposit, 50% against sample approval.

2) Mold modification: 100% upon sample approval.

3) Injection molding parts: 50% deposit, 50% before shipment.

4) VIP customer special terms: to be negotiated.

 

 

3. What’s the price terms/freight TKB mold will offer?

  • Normally TKB will offer ex-work TKB price for injection mold and plastic parts.
  • Free mold trial shotting samples free of charge and with freight to collect.
  • VIP customer special terms: to be negotiated.

 

 

4. What’s lead-time for a plastic mold and injection molding processes?

  • Injection mold lead-time counted from mold drawing approval and receipt of deposit to first mold trial(T1), and the difficulty of the molds determines how much time is needed, normally 20 to 60 days.
  • Injection molding lead-time counted from sample approval and receipt of deposit to production finish, order quantity determines how much time is needed, normally 7 to 15 days.

 

 

5. Will TKB send DMF to customer?

Yes,TKB Mold will send DFM (design for manufacturing) analysis and even mold flow analysis prior to the start of mold construction for customer review/approval.

 

 

6. Will TKB send mold design for approval?

After DMF approval, TKB will send the mould design for approval, and TKB will not start steel-cut before getting customers written approval of mold design.

 

 

7. How many plastic samples will be free provided?

TKB normally would provide 10~20 shots first mold trial shooting samples with gate(if have) free of charge according to the size of the parts, it would be freight to collect.

 

 

8. Which side provides plastic resin for injection mold trial?

TKB can provided plastic resin, if needed customer can provide the plastic resin the same.

 

 

9. How to make sure of quality before shipment?

shipment can be arranged only after TKB QC inspection PASS, or customer QC inspection PASS, or third-party inspection PASS if required. And TKB will always be there to provide full support.

 

 

10. How will TKB keep record of all mold data.

TKB will keep record of all final approved 2D, 3D mold drawing, modifications document, and send to customer for file to avoid future confusion in case engineering change is needed.

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